KOUGA – Kouga Local Municipality has demonstrated the value of innovation and responsible asset management by converting an old, redundant refuse compactor into a 12-ton flat deck roll-back recovery truck, creating a versatile municipal vehicle at a fraction of the cost of purchasing a new unit.
Innovative Asset Management
The refuse compactor, which had reached the end of its operational lifespan after the compaction unit became unrepairable due to normal wear and tear, was repurposed through an extensive conversion process. The project resulted in a fully functional recovery truck that will strengthen the Municipality’s ability to transport equipment and provide operational support across the Kouga region.
The conversion of the truck cost R423 000, compared to purchasing a new cab chassis at an estimated cost of R1.3 million, followed by an additional R450 000 to build a roll-back unit.
Kouga Executive Mayor, Hattingh Bornman, said the project reflects the municipality’s commitment to finding innovative and cost-effective solutions while making the best use of existing resources.
“Responsible financial management means looking for opportunities to extend the lifespan of our existing assets and find practical solutions that benefit our communities. By converting an old refuse truck into a specialised recovery vehicle, we have saved significantly on costs while adding an important resource to our fleet,” said Bornman.
Four-Month Conversion
The conversion process took approximately four months and included extensive refurbishment and upgrades, including repairs to the driver’s cab, servicing and overhaul of the suspension system, upgrading of the braking system, manufacturing and installation of the 12-ton roll-back unit, as well as the installation of emergency warning lights.
Bornman said much of the work was completed in-house, contributing to cost savings and ensuring that municipal expertise was utilised throughout the project.
“The conversion required detailed planning and a significant amount of technical work. Completing much of the process internally allowed us to maximise our resources and deliver a vehicle that meets the operational needs of the Municipality,” said Bornman.
Strengthening the Municipal Fleet
The new roll-back recovery truck will primarily be used to transport municipal yellow plant, including rollers, between towns within the Kouga municipal area. It will also assist with vehicle recovery, transporting containers and moving equipment or items requiring transportation from one location to another.
Bornman added that the new vehicle will improve operational efficiency across the municipality.
“Our towns are spread across a large geographical area, and having the right equipment available when and where it is needed is essential. This vehicle will assist our teams in delivering services more effectively and responding to operational requirements throughout Kouga,” he said.
Additional Fleet Investments
The municipality has also strengthened its operational fleet through the acquisition of a new chipper unit for the Waste Section at a cost of R1 500 000.00 and a new seven-seater vehicle for the Finance Section at a cost of R630 000.00, further supporting efficient service delivery across Kouga.
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